1. Application of the automatic water filling system
On-line bottle caps cleaning and disinfection system and rinsing filling capping machine
Automatic water filling system includes raw water pump, sand filter, carbon filter, sodium ion exchanger, reverse osmosis system, ozone generator, bottle filling and packaging system, etc. It is designed for the production of bottled water drinks. The main equipment is as follows: 1. Water treatment system (quartz sand filter, activated carbon filter, soft mud, reverse osmosis system, etc.) 2. Ozone generator sterilizer 3. Sterile water tank 4. Automobile bottle washing, filling, sealing production line 5. Labeling machine 6. Printer date 7. Final product film packaging machine, etc.
3 in 1 washing filling capping machine overhead view
2. Products parameters of the automatic water filling system
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the bottled water filling line
The Reverse Osmosis process uses a semi-permeable membrane to separate and remove dissolved solids, organics, pyrogens, submicron collodial matter, viruses, and bacteria from water. The process is called "Reverse" Osmosis since it requires pressure to force pure water across a membrane, leaving the impurities behind. Reverse Osmosis is capable of removing 95 - 99% of the total dissolved solids (TDS) and 99% of all bacteria, thus providing safe, pure water.
Bottle blowing machine
In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:
A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.
B. Buy the semi automatic bottle blowing machine and the PET bottles preform and bottle caps, then arrange the workers to produce the empty bottles, this plan is for the small capacity PET bottle water filling line, the worker need to prepare enough empty bottles for the automatic water filling system.
1.The Blow Molding system does not require highly trained operators to produce consistent quality bottles.
2.The bottle making process starts by loading preforms into the preheater.
3.The preheater uses a variable speed track that moves the preforms through a heating tunnel. The heat tunnel has specially designed heating elements for a consistent heating operation with minimal maintenance.
4.When the preforms have made one "trip" through the preheater, they are manually loaded two(three or four) at a time into the blow molder. .
5.After the bottles are formed in the blowing cycle, they are removed and the cycle continues. The finished bottles are then loaded directly onto a conveyor for filling or can be stored for later use.
4. Features of the automatic water filling system
Wind pipe conveying system
The empty bottles transfer to the filling machine through the wind pipe, it is divided one by one to the NO.1 star wheel of filling machine.
3 ways to connect the wind pipe with the empty bottles：
A. Loading by manual
B. Bottle unscrambler
C. Connect to the automatic blowing machine directly
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
Rinsing structure Filling structure Capping structure
1. Automatic 3 in 1 Water Bottling Machine adopt Rinsing / Filling / Capping 3-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304 or SUS316.
2. It is used for filling kinds of non-carbonated water, such as still water, drinking water. mineral water, spring water, flavored water.
3. Its usual production capacity is in 2000-24,000bph, 0.3-2L PET bottle is available.
4. Pivotal electrical part use Mitsubishi, OMRON, SIEMENS.
5. Filling accuracy is more or less than 1%.
6. We can provide water treatment machine, bottle blowing machine, bottle filling machine, labeling machine,wrapping packing machine etc.
5. bottle caps cleaning and disinfection system
5. bottle caps cleaning and disinfection system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The automatic water filling system of the bottles wind pipe channel is designed under the space of the workshop, it the space is big enough, it channel should be designed with a straight line, this is better for the connecting between the bottle blow machine and rinsing filling capping machine.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the automatic water filling system.
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the water filling line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the filling line.
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
The position of the nozzle can be adjusted according to the position requirement of the bottle body. Ink jet printer is cheaper than laser coding machine. Customers need to supply ink cartridge consumables every year.
10. Labeling for the filling bottles.
A.Scope application of labeling machine
High speed plane labeling machine is widely applied to the labeling of flat objects such as cartons, cartons, batteries, cosmetics and other industries. Such as: anti counterfeiting standard.
B. The features of the machine
This machine adopts stepper motor control, man-machine conversation touch screen, simple operation method, and can realize two accurate labeling at high speed.
Three. Technical parameters
Voltage specification AC220V; 50/60Hz
Production capacity 0~ ~300 bottle / point (depending on the size of the object and the length of the label).
The precision of the labeling is 1mm
High applicable label range: 15 ~ 150 long: 20 ~ 300
Articles applicable to various shapes of the product range
Maximum label supply diameter: 300mm reel diameter: 76mm
The weight of the whole machine is 200 kg
Package size 2000mm x 1200mm x 800 + 50 mm
11. Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The automatic water filling system is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of automatic water filling system
14. Our workshop for the automatic water filling system
15. Our exhibition and foreign customers
16. Machine package and delivery