1.Application of the bottled water filling line
On-line bottle caps cleaning and disinfection system and rinsing filling capping machine
It suitable for filling purified water, soda water, sparkling water, drinking water, natural soda, artificial soda, carbonated water, mountain spring, distilled water still water, potable water table water, flavored water etc.
The whole flow chart for the bottled water filling line
2. Products parameters of the bottled water filling line
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the bottled water filling line
Ultrafiltration membrane separation technology has the characteristics of small footprint, good water quality and high automation. According to the water quality characteristics of the original water, the 8040 type ultrafiltration membrane is used as the ultrafiltration component of the water treatment system. The 8040 type ultrafiltration membrane module is a capillary internal pressure ultrafiltration membrane module. Its material is PVC alloy. It has the characteristics of good hydrophilic, organic pollution, acid and alkali resistance, and not easy to dirty and plug.
It has good separation ability for colloid, suspended particles, chromaticity, turbidity, bacteria and macromolecular organic matter, and the effluent SDI is less than 3.
Bottle blowing machine
In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:
A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.
B. Buy the semi automatic bottle blowing machine and the PET bottles preform and bottle caps, then arrange the workers to produce the empty bottles, this plan is for the small capacity PET bottle water filling line, the worker need to prepare enough empty bottles for the water production plant.
PET automatic blowing machine is adopt Germany advanced technical. it have servo drive system to make accurate location, lower noisy, save power and fast speed. Machine type can make between 2cavity and 8 cavity ,blow volume below 600ML,different shape of carbonated bottle, mineral bottle, cosmetic bottle, oil bottle, medicine bottle.
4. Features of the bottled water filling line
Wind pipe conveying system
PET empty bottle (sanitary type) air duct conveyor line is the use of wind turbine wind energy as the transmission power, combined with the air storage of the bottle duct, the empty bottle produced from the bottle machine can be directly transported to the filling machine or the labeling machine for filling or labeling. The main structure of the air duct is made of 304 stainless steel, which can resist various kinds of corrosion of weak acid and weak alkali. The air channel card bottle is super polymer polyethylene material. The friction resistance is small and the wear strength is high, and it can guarantee the longer service life.
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
Rinsing structure Filling structure
Three in one fully automatic mineral water filling machine bottled water pure water production equipment suitable for plastic bottle (PET bottled) drinking water filling, production output can be selected according to 2000, 36000 bottles of production, but also according to your voice, can be selected. According to the national hygienic standard, the whole machine is designed to introduce German technology and develop a new generation of filling equipment through the characteristics of filling equipment in recent years. The running mode of the machine runs according to the gear driving mode, so that the components of the flushing bottle, the beverage filling and the bottle sealing work can run uniformly. The filling machine has good stability.
5. bottle caps cleaning and disinfection system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The whole line electrical system is controlled by PLC, human-machine interface, frequency converter and photoelectric sensor. It can reduce the two pollution of empty bottles, save packaging costs and save labor costs. The system has the characteristics of energy saving, compact structure, beautiful appearance, easy to control, easy to adjust, easy to clean and so on. It is in line with the hygienic requirements of the food and packaging industry, and is an ideal mechanical equipment for the bottle delivery.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the bottled water filling line
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the water filling line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the filling line.
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
The position of the nozzle can be adjusted according to the position requirement of the bottle body. Ink jet printer is cheaper than laser coding machine. Customers need to supply ink cartridge consumables every year.
10. Labeling for the filling bottles.
This machine belongs to the plane labeling machine for sticker or non dry glue film on the top plane of various items, such as books, folders, boxes, cartons and so on. The replacement of the marking mechanism can be applied to the unevenness surface labeling, and is widely used in the flat surface labeling of large parts, and the flat surface object labeling with large specifications.
Production efficiency of automatic marking machine: 150 bottles per minute. Single shrinkage label feeding tray, microcomputer automatic control, automatic detection, automatic positioning, fast replacement.
The full automatic marking machine (SLM-150 type) is a low speed machine, but it uses the same PLC, positioning module, servo motor and frequency converter as the high speed equipment. The unique touch screen is more humanized. It is suitable for all kinds of bottle type fruit juice, tea beverage, dairy products, pure water and other food and beverage industries. Not only the precision of the position is high, but also the perfect bottle type of bottle can be protruded after the contraction. The automatic marking machine is made of stainless steel frame and aluminum alloy rigid frame.
11.Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The bottled water filling line is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of bottled water filling line
14. Our workshop for the bottled water filling line
15. Our exhibition and foreign customers
16. Machine package and delivery