1. Application of the bottled water production line
On-line bottle caps cleaning and disinfection system and rinsing filling capping machine
Bottled water production line adopts bottle neck holding transmission technology to realize fully automatic rinsing, filling and capping.Most elements of the electrical system employ famous brand advanced products.Each machine element that contacts with the liquid is made of high quality stainless steel.They obtain the advantages of good abrasive resistance, high stability, low failure rate, etc The quality of the equipment reaches the international advanced level.
3 in 1 washing filling capping machine overhead view
2. Products parameters of the bottled water production line
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the bottled water production line
Hollow fiber ultrafiltration is a membrane separation technology widely used for separation, concentration and purification of macromolecular substances. Ultrafiltration separation operates at room temperature and low pressure without phase change, simple structure, easy operation, wide application and versatility. Concentrated ultrafiltration is widely used in food, fermentation, medicine, environmental protection, chemical industry and other industries. Ultrafiltration can be used to remove colloidal particles, bacteria, viruses, heat sources, proteins and polymers in water. It can be used solely for making process water and drinking water. It can also be used for reverse osmosis water pretreatment and terminal treatment of high purity water.
Bottle blowing machine
In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:
A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.
B. Semi automatic bottle blowing machine adopts computer and PLC control control, and has the advantages of accurate performance, strong stability and simple operation.
C. The imported components of OMRON are tested and controlled with high accuracy and quick response.
D. It is heated by German imported infrared lamp. It has strong penetrating power and uniform heating. The width and height of reflector can be adjusted. It can be used to warm the bottle blanks with different wall thickness.
E. The action and blowing are divided into two parts to meet the needs of blowing and moving different air pressure to achieve high pressure blow products.
F. We choose the famous brand pneumatic components such as Korea and Japan, with high sensitivity, fast switching speed, low failure rate, and safe and reliable operation.
G. The double curved clamping structure is adopted, the clamping force is strong, and the movement is stable and reliable.
Fully automatic bottle blowing machine PET high speed and energy saving automatic bottle blowing machine, using servo system drive, has the advantages of accurate positioning, low noise, electricity saving and fast speed. From two to eight, it is suitable for any form of carbonated beverage bottle, mineral water bottle, cosmetic bottle, edible oil bottle and medicine bottle in any shape below 2000 milliliters.
4. Features of the bottled water production line
Wind pipe conveying system
The empty bottles transfer to the filling machine through the wind pipe, it is divided one by one to the NO.1 star wheel of filling machine.
3 ways to connect the wind pipe with the empty bottles：
A. Loading by manual
B. Bottle unscrambler
C. Connect to the automatic blowing machine directly.
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
1. We use direct connection technology between air conveyor and in-feeding starwheel to substitute in-feeding screw and conveyor to ease the process of bottle-size-changing.
2. Neck-hanging technology is applied in bottle transportation. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily, without equipment height adjustment, only arch board and starwheel such little nylon parts need to be changed.
3. Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.
4. Rapid gravity filling valve with high flow makes filling faster with accurate liquid level and without any liquid loss.
5. Splint of starwheel using twist descending way to simplify the process of bottle-size-changing.
6. The machine applies to the production of natural mineral water, purified water and mineralized water.
5. bottle caps cleaning and disinfection system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The bottled water production line of the bottles wind pipe channel is designed under the space of the workshop, it the space is big enough, it channel should be designed with a straight line, this is better for the connecting between the bottle blow machine and rinsing filling capping machine.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the PET bottles water filling line.
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the bottled water production line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the filling line.
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
The position of the nozzle can be adjusted according to the position requirement of the bottle body. Ink jet printer is cheaper than laser coding machine. Customers need to supply ink cartridge consumables every year.
10. Labeling for the filling bottles.
1. applicable labels: stickers, adhesive film, electronic monitoring code, bar code and so on.
2. applicable products: round bottles or cylindrical articles with diameters of 30mm~90mm, or products that need to be labled on the bottleneck.
3. application industry: widely used in liquor industry, mineral water, medicine, food, toys, daily chemical, food and other industries.
4. application examples: red wine Chinese label, cold fruit PET bottle labeling, disinfecting water bottle labeling, gel water double label, red wine bottle positive mark positioning label, etc.
11. Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The bottled water production line is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of bottled water production line
14. Our workshop for the bottled water production line
15. Our exhibition and foreign customers
16. Machine package and delivery