1. Application of carbonated water filling system
On-line bottle caps cleaning and disinfection system and rinsing filling capping machine
Carbonated water filling system is used for filling drinks containing gas. This machine integrates three functions of washing, filling and rotating, and realizes automation in the whole process. This machine is suitable for filling glass bottles with gas drinks, such as cola, Fanta, soda water, sparkling wine and so on. Highly automated and easy to operate, it is the ideal choice for beverage manufacturers.
The whole flow chart for the bottled water filling line
2. Products parameters of the carbonated water filling system
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the carbonated water filling system
The raw water (tap water, surface water, groundwater) is filtered through quartz sand filter, activated carbon filter, softener and precision filter, and the raw water is delivered to the reverse osmosis device through high pressure pump to produce the product water directly. It is suitable for making pure water.
The reverse osmosis filtration system uses advanced processing technology, such as multistage prefiltration, reverse osmosis, nuclear grade mixed bed resin purification, double wavelength ultraviolet digestion, and the unique process design of our company, to ensure the excellent performance and stability of the product. The integrated design of laboratory ultra pure water machine integrates the pretreatment system, RO system, ultrapure water system and post-processing system. It is easy to operate and maintain. Functional upgrades can also be easily implemented according to user needs.
Bottle blowing machine
In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:
A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.
B. Buy the semi automatic bottle blowing machine and the PET bottles preform and bottle caps, then arrange the workers to produce the empty bottles, this plan is for the small capacity carbonated water filling system, the worker need to prepare enough empty bottles for the water production plant.
Fully automatic bottle blowing machine is suitable for any form of plastic container and plastic bottle with PET, PE and PP as raw materials. It is widely used in blowing carbonated beverage bottles, mineral water bottles, oil bottles, pesticide bottles, cosmetics bottles, large caliber bottles and hot filling bottling bottles.
4. Features of the Carbonated water filling system
Wind pipe conveying system
The empty bottles transfer to the filling machine through the wind pipe, it is divided one by one to the NO.1 star wheel of filling machine.
3 ways to connect the wind pipe with the empty bottles：
A. Loading by manual
B. Bottle unscrambler
C. Connect to the automatic blowing machine directly
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
Soft drink filling machine integrated bottle rinsing,filling and capping on the same machine.
Bottles are entered by the air conveyor, the speed of bottle entering is fast and bottle shape isn’t changed because of adopting hanging clamping bottleneck way
Soft drink filling machine adopting clamping bottleneck fashion to wash bottle mouth and avoid touching screw mouth, when bottle type changes, you need to change the board related with bottle diameter.
Filling adopts cylinder feeding structure, filling valve adopts high filling speed and mass flow rate valve which control liquids level accurately and without loss.
Screw capper adopts French advanced technologies which can screw cap promptly when clamping bottle.
The PLC and transducer are chosen from international famous brand, such as OMRON, MITSUBISHI and so on.
Rinsing structure Filling structure
5. bottle caps cleaning and disinfection system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The Carbonated water filling system of the bottles wind pipe channel is designed under the space of the workshop, it the space is big enough, it channel should be designed with a straight line, this is better for the connecting between the bottle blow machine and rinsing filling capping machine.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the Carbonated water filling system
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the water filling line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the filling line.
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
1, spray printing Chinese, English, Arabia figures, graphics, special characters and so on.
2, continuous spray printing, delayed jet printing, photoelectric jet printing, synchronous printing.
3, automatic printing date, time, batch number, flight number, serial number, etc.
4, up to 9 times the thickening coefficient.
5, 50 information data storage / output.
6, adapt to the online marking, can be wiped.
10. Labeling for the filling bottles.
Suitable for labeling of cylindrical products with small diameters
station vertical feed material, faster speed, low breakage rate
uses European and Japanese electrical products for long service life.
components are made with CNC machining centers, with high precision
five axis positioning labeling system has high accuracy and stable performance.
large chassis, fully sealed inside, solid structure, good stability.
is made of high quality stainless steel and aluminum alloy.
Aluminum alloy surface adopts anodic treatment + sandblasting process.
can be connected or single operation
can choose a date printer
introduced many years of foreign mature technology
label length: 10 to 100 mm
label height: 10 - 80 mm
round bottle range: diameter 15-30mm
labelling accuracy: + 1mm (no paste and label error)
labeling speed: 0-600 / min (related to product size, label size, and artificial placement speed).
machine size: about 2000*650*1550mm
power and power: 220V 50-60Hz;
11. Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The Carbonated water filling system is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of Carbonated water filling system
14. Our workshop for the bottled water filling line
15. Our exhibition and foreign customers
16. Machine package and delivery