Guangzhou Junsheng Light Industrial Machinery Co.,Ltd
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ADD: A201 JiafuBuiding, Culture Square, Dashi Town, Panyu District, Guangzhou, China
MOBILE: +86-13922725933
TEL: +86-020-86665505
FAX: +86-020-86665505
E_mail: machinery@imonrushd.com
Carbonated Water Filling System
Carbonated Water Filling SystemCarbonated water filling system is customized for PET filling with carbonated cola drinks, sparking water, carbonated fruit drinks, soda water, carbonated beverages etc.

Products Details


1. Application of carbonated water filling system



On-line bottle caps cleaning and disinfection system and rinsing filling capping machine


Carbonated water filling system is used for filling drinks containing gas. This machine integrates three functions of washing, filling and rotating, and realizes automation in the whole process. This machine is suitable for filling glass bottles with gas drinks, such as cola, Fanta, soda water, sparkling wine and so on. Highly automated and easy to operate, it is the ideal choice for beverage manufacturers.


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The whole flow chart for the bottled water filling line


2. Products parameters of the carbonated water filling system


Model

Rinser

Filler

Capper

Capacity (500ml)

Bottle Size

Dimension
(mm)

Weight
(Kg)

(mm)

(mm)

(ml)

JLG06B

16

16

6

8000

Φ60-Φ130

180-315

350-2000

2560×1860×2700

4000

JLG08A

24

24

8

12000

Φ60-Φ99

180-315

350-1500

2560×1860×2700

5000

JLG08

32

32

8

15000

Φ60-Φ103

180-315

350-2000

3060×2260×2700

6800

JLG12A

40

40

12

20000

Φ60-Φ105

180-315

350-2000

3770×2820×2700

8000

JLG12B

48

48

12

24000

Φ60-Φ86

180-315

350-1000

3770×2820×2700

8300

JLG15A

60

50

15

24000

Φ60-Φ107

180-315

350-2000

5150×4050×2700

11000

JLG15

72

60

15

30000

Φ60-Φ108

180-315

350-2000

5750×4910×2700

12000

JLG18A

72

72

18

36000

Φ60-Φ108

180-315

350-2000

6200×5000×2700

13500

JLG18B

80

80

18

40000-43000

Φ60-Φ109

180-315

350-2000

7000×5000×2700

16000


Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).


3. Features of the carbonated water filling system

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Water treatment

The raw water (tap water, surface water, groundwater) is filtered through quartz sand filter, activated carbon filter, softener and precision filter, and the raw water is delivered to the reverse osmosis device through high pressure pump to produce the product water directly. It is suitable for making pure water.

The reverse osmosis filtration system uses advanced processing technology, such as multistage prefiltration, reverse osmosis, nuclear grade mixed bed resin purification, double wavelength ultraviolet digestion, and the unique process design of our company, to ensure the excellent performance and stability of the product. The integrated design of laboratory ultra pure water machine integrates the pretreatment system, RO system, ultrapure water system and post-processing system. It is easy to operate and maintain. Functional upgrades can also be easily implemented according to user needs.


Bottle blowing machine

In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:


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A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.


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B. Buy the semi automatic bottle blowing machine and the PET bottles preform and bottle caps, then arrange the workers to produce the empty bottles, this plan is for the small capacity carbonated water filling system, the worker need to prepare enough empty bottles for the water production plant.


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Fully automatic bottle blowing machine is suitable for any form of plastic container and plastic bottle with PET, PE and PP as raw materials. It is widely used in blowing carbonated beverage bottles, mineral water bottles, oil bottles, pesticide bottles, cosmetics bottles, large caliber bottles and hot filling bottling bottles.


4. Features of the Carbonated water filling system


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Wind pipe conveying system

The empty bottles transfer to the filling machine through the wind pipe, it is divided one by one to the NO.1 star wheel of filling machine.

3 ways to connect the wind pipe with the empty bottles:

A. Loading by manual 

B. Bottle unscrambler

C. Connect to the automatic blowing machine directly


Bottles loading platform


Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel


Soft drink filling machine integrated bottle rinsing,filling and capping on the same machine.

Bottles are entered by the air conveyor, the speed of bottle entering is fast and bottle shape isn’t changed because of adopting hanging clamping bottleneck way

Soft drink filling machine adopting clamping bottleneck fashion to wash bottle mouth and avoid touching screw mouth, when bottle type changes, you need to change the board related with bottle diameter.

Filling adopts cylinder feeding structure, filling valve adopts high filling speed and mass flow rate valve which control liquids level accurately and without loss.

Screw capper adopts French advanced technologies which can screw cap promptly when clamping bottle.

The PLC and transducer are chosen from international famous brand, such as OMRON, MITSUBISHI and so on.


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Rinsing structure Filling structure


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Capping structure


5. bottle caps cleaning and disinfection system


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On-line bottle caps cleaning and disinfection system


6. Conveying system and wind pipe channel


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The Carbonated water filling system of the bottles wind pipe channel is designed under the space of the workshop, it the space is big enough, it channel should be designed with a straight line, this is better for the connecting between the bottle blow machine and rinsing filling capping machine.


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Buffered platform can save the time for the machine running and packaging with a good performance.


7. Detection for the Carbonated water filling system 


Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.


8. Bottles dying system for the water filling line



According to the output of the water filling line we will design the suitable bottles dying machine.



9. Date, code printing for the filling line.

A. Laser coding machine

The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.


B. Ink jet printer

Equipment function:

1, spray printing Chinese, English, Arabia figures, graphics, special characters and so on.

2, continuous spray printing, delayed jet printing, photoelectric jet printing, synchronous printing.

3, automatic printing date, time, batch number, flight number, serial number, etc.

4, up to 9 times the thickening coefficient.

5, 50 information data storage / output.

6, adapt to the online marking, can be wiped.


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10. Labeling for the filling bottles.


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Characteristic:

Suitable for labeling of cylindrical products with small diameters

station vertical feed material, faster speed, low breakage rate

uses European and Japanese electrical products for long service life.

components are made with CNC machining centers, with high precision

five axis positioning labeling system has high accuracy and stable performance.

large chassis, fully sealed inside, solid structure, good stability.

is made of high quality stainless steel and aluminum alloy.

Aluminum alloy surface adopts anodic treatment + sandblasting process.

can be connected or single operation

can choose a date printer

introduced many years of foreign mature technology

Specifications

label length: 10 to 100 mm

label height: 10 - 80 mm

round bottle range: diameter 15-30mm

labelling accuracy: + 1mm (no paste and label error)

labeling speed: 0-600 / min (related to product size, label size, and artificial placement speed).

machine size: about 2000*650*1550mm

power and power: 220V 50-60Hz;


11. Finished water bottles packaging.


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shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.


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Carton box opening loading machine


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The Carbonated water filling system is equipped with advanced robot stacker, also you can use manual loading by the workers.


12. Certificates, patents and partners



13. Filling bottles sample of Carbonated water filling system


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14. Our workshop for the bottled water filling line


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15. Our exhibition and foreign customers


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16. Machine package and delivery


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