1. Application of the PET Bottles Water Filling Production Line
On-line bottle caps cleaning and disinfection system and rinsing filling capping machine
6,000-43,000 BPH PET bottles water filling production line can fills various liquid for water, like Purified water, soda water, sparkling water, drinking water, natural soda, artificial soda, carbonated water, mountain spring, distilled water still water, potable water table water, flavored water etc. Its capacity is 6,000-43,000 bottles per hour, with different shapes and sizes of PET bottles we can make the perfect water production filling line for you.
3 in 1 washing filling capping machine overhead view
2. Products parameters of the PET Bottles Water Filling Production Line
Normal temperature mall bottle filling machine JLG series (suitable for PET bottle filling of pure water, mineral water and mountain spring water).
3. Features of the PET Bottles Water Filling Production Line
According to the water quality testing and report, the corresponding water treatment equipment is allocated for the PET bottles water filling packing production line. The tonnage of water treatment is determined by the output of filling machine.
The water quality report is provided by the customer, and the customer applies to the municipal microbiology Institute and other relevant agencies to apply for the water quality to meet the drinking water requirements and to get the water quality report. we will make water treatment equipment according to the water quality report.
Bottle blowing machine
In this processing, it has 3 ways to prepare the empty bottles for the water filling production packing line:
A. Buy the empty bottles and bottle caps directly from the supplier, then load the empty bottles to the wind pipe bottles conveying system.
B. Buy the semi automatic bottle blowing machine and the PET bottles preform and bottle caps, then arrange the workers to produce the empty bottles, this plan is for the small capacity PET bottle water filling line, the worker need to prepare enough empty bottles for the water production plant.
C. Fully automatic bottle blowing machine is according to the production capacity of the filling machine, the bottle blowing machine with corresponding capacity for the PET bottles water filling packing production line.
Generally, the production line of 12,000 bottles per hour needs to use 2 sets of 6,000 bottles of automatic bottle blowing machine at all times to connect with the rinsing filling capping machine. If you buy only 1 machine of 6000 bottles per hour, the bottle blowing machine will make one shift ahead of the filling machine in order to meet the requirement of the water filling line on the number of bottles.
4. Features of the PET Bottles Water Filling Production Line Rinsing Filling Capping Machine
Wind pipe conveying system
The empty bottles transfer to the filling machine through the wind pipe, it is divided one by one to the NO.1 star wheel of filling machine.
3 ways to connect the wind pipe with the empty bottles：
A. Loading by manual
B. Bottle unscrambler
C. Connect to the automatic blowing machine directly
Bottles loading platform
Empty bottles transfer to the water rinsing filling capping machine by the wind pipe channel
PET bottles water filling packing production line with bottles rinsing filling capping machine, the rotating washing part with bottle clamps, each clamp have a corresponding nozzle, each nozzle have one valve to control the washing time and accurate washing position.We had made a further technical improvement, to use a new water-dividing replaced the traditional platen type water-dividing way, it can saved the platen life and solved health issues.The traditional platen type will make powder and drop to the bottle inside while washing bottle.Because there will pressure friction happen when it’s dividing water and the plate will be damaged. The new water-dividing way is easy maintenance,simple structure and long working life,reduce the maintenance workload of the user.
Filling machine mainly comprise by one distribution tank、 filling valves、bottle lifting device.
Empty bottle will transfer to the filling machine by NO.2 star wheel，then held up by the bottle board,rotate running together with the distribution tank; then lifting guide rod raised, the filling valve will open,start filling liquid. After that, the lifting guide rod go down, filling valve closed. The finished product will transfer to the capping parts by NO.3 star wheel.
If the overflowing water need to be recycled, we can add one more recycle tank under the filling machine to recover the water to water treatment system for the PET bottles water filling packing production line.
Capping machine mainly comprise by cover separator, capping heads and capping sorter machine. There are two kinds of capping sorter machine : standard cap sorter and sports cap sorter. This equipment can compatible with two types of caps for the PET bottles water filling packing production line.
The filled bottle will be transferred to the capping machine by NO.3 star wheel, then cap sorter will divide cap and the capping machine will screw the cap on the bottle mouth. Finally the finished product will transfer to the conveyor belt by the NO.4 star wheel.
water filing machine capping caps loading structure and water filing machine washing structure
5. bottle caps cleaning and disinfection system
On-line bottle caps cleaning and disinfection system
6. Conveying system and wind pipe channel
The water filling line of the bottles wind pipe channel is designed under the space of the workshop, it the space is big enough, it channel should be designed with a straight line, this is better for the connecting between the bottle blow machine and rinsing filling capping machine.
Buffered platform can save the time for the machine running and packaging with a good performance.
7. Detection for the PET Bottles Water Filling Production Line.
Generally it is manual inspection whether there are impurities and full bottles with inspect equipment.
8. Bottles dying system for the PET Bottles Water Filling Production Line
According to the output of the water filling line we will design the suitable bottles dying machine.
9. Date, code printing for the PET Bottles Water Filling Production Line
A. Laser coding machine
The corresponding code printer can be configured according to the size of the production output. Laser coding machine is more expensive than ink jet printer, but it is durable and easy to maintain.
B. Ink jet printer
The position of the nozzle can be adjusted according to the position requirement of the bottle body. Ink jet printer is cheaper than laser coding machine. Customers need to supply ink cartridge consumables every year.
10. Labeling for the PET Bottles Water Filling Production Line
After the water bottles filling capping finished, the next step is the labeling for the bottles, it has Shrink Sleeve Labelling Heating Shrinking Machine and normal single side or double sides labeling machine, of course, you can use manual labeling machine if your water filling bottles capacity is a small quantity.
11. Finished water bottles packaging.
shrink film wrapping packaging machine packing with 12 or 24 bottles for one package.
Carton box opening loading machine
The PET bottles water filling production line is equipped with advanced robot stacker, also you can use manual loading by the workers.
12. Certificates, patents and partners
13. Filling bottles sample of PET bottles water filling production line
14. Our workshop for the PET bottles water filling production line
15. Our exhibition and foreign customers
16. Machine package and delivery