1. Application of the Automatic Water Filling Machine
Automatic water filling machine uses fixed channel parameters to control filling time to achieve different metering filling.
The precise time of the pneumatic valve filling can be set to 0.01 seconds, which can control the measurement accuracy in the range of 1% error, reduce the unnecessary material loss and improve the economic benefit of the user.
The metering of each filling head can be adjusted individually to achieve consistency in filling measurement.
The amount of filling can be adjusted to the required filling volume, and then fine tuning can achieve the ideal filling metering accuracy.
The production of small bottles of bottled water has 2000 bottles per hour, 5000 bottles per hour, 8000 bottles per hour, 10000 bottles per hour. 15000 bottles per hour. 20000 bottles per hour. 36000 bottles per hour.
2. Features of the Automatic Water Filling Machine
Bottles rinsing part
The automatic water filling machine is a rotary bottle rinsing machine, which is mainly used for flushing new bottles of drinks, water and other products. Then the bottle is sent to the filling machine to fill the product.
The PET bottles are transferred from the tongs and the turnover mechanism to the bottle mouth. The aseptic water is washed and drained. The bottle is automatically reversed to the top of the bottle mouth. The bottle is transported to the filling machine through the bottle star wheel. The main structure of the equipment and the contact parts of the washing medium and the external protective cover are all high quality stainless steel; the open type gear transmission.
The new stainless steel clamp has the advantages of simple structure, convenient adjustment, and less contact area with the bottle mouth, effectively avoiding the two pollution to the bottle mouth.
Pressure gauge for inlet pipe of flushing machine
The flushing machine is equipped with a water tray to recover the flushing water
When flushing the bottle, the flush volume per bottle is 105ml/s (0.25MPa).
The filling part realizes filling the material into the washing bottle sent by the bottle punch machine.
Filling machine is our company's own design, filling valve has independent intellectual property rights, the use of pressure filling negative pressure reflux principle.
The filling valve adopts pressure filling and negative pressure reflux, which is fast and sensitive in filling and high accuracy in filling liquid surface. There is no spring in the valve, and the material is not contacted with the spring, which is good for cleaning inside the valve. In order to ensure the filling process and ensure the filling temperature, the material in the valve is in a micro reflux state without filling or stopping.
The filling cylinder adopts full cylinder mode to ensure stable pressure in the cylinder.
The whole machine has a perfect CIP cleaning interface.
Double guide bar bottle lifting structure is adopted to raise and stabilize the bottle.
The main drive adopts the gear drive, which is the open type transmission, which has high efficiency, small noise, long life, convenient maintenance and full lubrication, and uses frequency converter to control the speed of the main motor of the machine, and the machine adopts the stepless frequency conversion speed regulation.
The bottle guiding system has simple structure and can be changed quickly and conveniently according to the bottle type. The whole machine is conveyed by the card bottleneck structure.
The whole machine is controlled by PLC automatically, and the faults are displayed online, such as bottle plugging, lack of covers, etc.
The key parts and electrical components of the machine are imported products.
The capping part will be screwed to the bottle which has been filled with the finished lid, and sent to the back process by the conveyor chain.
The rotary disc is driven by a reducer. The cover leaves the hopper from the outlet through centrifugal force. There is a positive and negative cover separation device at the outlet. When the cover is passed, the cover falls into the return pipe automatically, and the cover is blown into the hopper automatically through the wind force. Only the positive cover can smoothly enter the slideway. The cover of the hopper is automatically controlled by the photoelectric switch to control the capping machine, so as to ensure that the cover can achieve good results. When the cap enters the slideway, it enters the feeding cap smoothly. In order to prevent the accident, a counter cover dial is arranged on the slideway at the same time, to ensure that the lid of the feeding cap is correct and a pair of photoelectric switches are configured on the slideway. When the cover is not covered, the main engine is stopped immediately. In order to effectively remove the cover of the non burglar proof ring and clean the cover of the hopper, there is a movable outlet directly opposite the hopper outlet to meet this function.
The capping is magnetically screwed, it has overload protection function, and the tightening torque is stable and reliable. No cover, high cover, crooked cover and curling.
3. Products parameters of the Automatic Water Filling Machine
4. Certificates, patents and partners
5. Filling bottles sample of the Automatic Water Filling Machine
6. Our workshop for the Automatic Water Filling Machine
7. Our exhibition and foreign customers
8. Machine package and delivery